Theoretically it shouldn t be complicated.
Stamped sheet metal tolerances.
Otherwise if pm 015 does not work for you you need some other method of fabrication.
Below are dimensions and tolerances typical of stamped metal components.
Fabricators are accustomed to idiots specifying sheet metal and weldment tolerances at pm 005.
The tolerances shown are well suited to the progressive stamping process and thus ensure quality and cost effective parts.
Fabrication tolerances for dimensional variance in sheet metal and machined parts overview protocase takes great care to manufacture your electronic enclosures parts and components as accurately as possible.
If the material required to produce a metal stamping order is much less.
Photo courtesy of mate precision tooling.
These sizes are usually readily available as stock items and are generally the best choice when cost and delivery are a major factor.
Flatness tolerances for metal stamping.
It is always better to specify hole diameters that are greater than the sheet s thickness t.
Precision stampings or precision stamped features on stamped parts are possible without post machining or additional manufacturing steps.
Dimensional tolerances of metal parts manufactured by stamping should be carefully considered.
Most experienced metal stamping manufacturers should be able to achieve 010 for most features.
A normal metal stamping process creates a die cut is to drive a sharpened tool steel punch through the sheet or strip material into a die cavity where the slug or scrap is ejected.
Cutting clearances between the punch and die are closely defined and specified in the die design stage based on the requirement of the part.
But tolerances still must take material variations into account.
In a sheet metal design specifying hole sizes locations and their alignment is critical.
Stippling the outside bend radius.
Rolling mills work from master coils and so usually have minimum order quantities somewhere in the truckload range.
Of course exceptions apply.
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This method works well for the bowing up problem shown in figure 1.
By coining or placing a small dent in the outside radius of the bend you can break up and often reverse the tensional stress that was created during deformation see figure 3 this is because the coining action pushes metal outward and changes the stress from tension to compression.
Commonly used flatness tolerances for metal stamping laser and turret are shown below.